Every machine that makes noise is reporting its condition. Bearings, gearboxes, welds, transformers and extruders all have a signature in sound, ultrasound, vibration or images. We build the systems that read it, in your noise, on your machines, with your data staying on site. German engineering, delivered across India and Europe.
Each sector has its own page, and each says what it rests on: a published paper with a DOI, a public project, or category-level project experience. Where a market is not open to us yet, we say so.
End-of-line acoustic testing, weld monitoring and machine monitoring, from body shop to e-drive assembly.
Partial discharge and rotating-machine monitoring for plant substations, captive power and generation.
Embedded sensing and AI as a feature of your machine, engineered with your R&D team.
Specialist acoustic diagnostics alongside the monitoring you already run, where downtime is priced per hour.
Inline quality for cell, module and pack lines: in Europe now, in India as the cell plants come online.
Inline process and quality tracking for extrusion, filling, packaging and utilities.
What our sensing partner is proving on freight wagons: bearing condition classified on the vehicle, without batteries or cabling.
Most plants share the same machines whatever they make. These are the assets where our methods apply; each one links to the sector page where it is covered.
Wear, lubrication loss and race defects from vibration and airborne acoustics; on-node classification for fleets.
Rail · Process · Power · Machine buildersIn service: bearing, rotor and mechanical faults from vibration and sound, fused with drive or PLC data. At the end of the line: acoustic pass/fail testing of new motors, e-axles, gearboxes and compressors with learned limits instead of fixed thresholds.
Automotive · Power · ProcessLoad, imbalance and abnormal operation from acoustic and vibration signatures.
Process · Power · Pharma & foodCavitation, dry running and leakage from ultrasound and vibration.
Process · Pharma & foodLaser and arc welds monitored in-process by airborne acoustic emission; the same pattern is proposed for resistance and ultrasonic welding.
Automotive · Battery · Machine buildersPartial discharge at switchgear, bushings and terminations detected without contact; oil-filled transformer tanks and tap-changers with contact sensors instead.
Power · ProcessProcess state and quality drift tracked acoustically.
Pharma & food · ProcessTool condition and process quality as product functions, fused with spindle load.
Machine builders · AutomotiveAcoustic surveillance on edge devices: impacts, leaks, arcing and unusual events flagged to the maintenance system. Offered as an add-on to a monitoring project, not as a first step.
Process · PowerAcoustic testing and monitoring are standard practice in three places. We do not ask you to believe in a new method; we add learning to one you already run.
Semiconductors, textiles, water and public infrastructure share the same assets and the same physics. So does site-wide acoustic surveillance, which we add to monitoring projects where it pays. Tell us about the machine or the process and we will give you a first assessment on the discovery call.
Start with a free 30 to 45 minute discovery call. Bring the problem, the recordings you already have and your questions. We will tell you honestly whether sensing-based AI is the right tool and what the next step would cost in days, not months.
The asset or process, what goes wrong, and what recordings you already have. We reply within 48 hours on working days. NDAs are standard.
We have received your enquiry. Our representative will contact you within 48 hours on working days, and a confirmation is on its way to your inbox.
Need us sooner? Write to contactus@acousticailab.com.
